Shenzhen ZhaoWei Machinery & Electronics Co. Ltd

Design

01. Gear Mold Design

The micro gear is different from the traditional plastic mold design. The tooth thickness, modulus and pressure angle of the gear need to be modified with the empirical data, and can not be directly processed according to the shrinkage rate.Our advantages:

On the base of KISSSOFT,ZHAOWEI has developed the cavity parameterization calculation software for plastic gear molds with many years of experience. The software can directly generate gear contours,which is used for modifying and improve the gear precision. The generated gear contours can be used in wire cutting machine and electric discharge machining to improve the precision of mold processing.

02.Mold flow analysis

We can accurately predict defects such as deformation, shrinkage, lack of glue, and trapped gas of the product, and give corresponding solutions.

03.The conformal cooling technology

The traditional cooling waterwayThe traditional cooling waterway adopts a straight-through type, and the design of the waterway is limited by the processing method, and the cooling is uneven, and the effect is poor.
The conformal cooling technology

Adopt 3D laser printed technology Design the cooling waterway according to the product structure Process complex cooling waterway Improve the cooling efficiency,makes the quality more stable and improves the produced efficiency.

The conformal cooling technology
The conformal cooling technology
The conformal cooling technology
The conformal cooling technology
The conformal cooling technology
The conformal cooling technology
  • The conformal cooling technology
  • The conformal cooling technology
  • The conformal cooling technology
  • The conformal cooling technology
  • The conformal cooling technology
  • The conformal cooling technology
04.Gearbox Design Platform

ZHAOWEI gearbox integrated design platform can realize the automation parameter design, tooth profile drawing and 3D modeling of involute planetary gear system, bevel gear and face gear. The design platform has the scheme design, the structure design, the gear shape design, the simulation analysis.

Involute gear mechanismNon-involute gear mechanism
Gear design and 3D modeling Optimize parameters and check
Cylindrical gear modeling platformNGW planetary systemNGWN planetary systemNW planetary systemMatching gear platform in the Planetary system Parallel shaft gear pair calculationForce checking of Gear pairEfficiency calculation of transmission pair
Design of Cycloid Transmission MechanismDesign platform for spur and bevel gear pairsArc and bevel gear pair design platformFace gear transmission pair design platform
Figure 2. Gear Design Module Framework
Advantages of the gearbox design platform

It has distinctive features in the calculation of displacement coefficient distribution, meshing angle optimization calculation, slip ratio and coincidence degree. Optimizing displacement coefficient and planetary gear verification can solve the technical problems of gearbox efficiency, noise and service life. At the same time, the finite element analysis of the tooth surface strength of the spiral tooth and bevel gear based on the ANSYS Multiphysics module helps to improve the reliability of the product.

contact us

Figure 1. Profile modification and modeling of straight bevel gear pair

Figure 3. Optimal allocation of planetary system Modification coefficients of Involute Gear system and Planetary Gear Calibration

Contact us

Shenzhen ZhaoWei Machinery & Electronics Co. Ltd. Add: Building 101, No. 62, Yanhu Road, Yanchuan Community, Yanluo Street, Bao'an District, Shenzhen, 518127, Guangdong, China

Tel: +86-755-27322645
Fax: +86-755-27323949
Email:sales@zwgearbox.com

Copyright © Shenzhen ZhaoWei Machinery & Electronics Co. Ltd.

ZhaoWei